YL-301F Automatic Control Training System

Description

Yalong YL-301F automatic control practice training system is composed of particle feeding unit, capping and screwing unit, examining and sorting unit, product quality controlling unit, industrial robot conveying package unit, intelligent material storage unit and main controlling unit, which covers functions of intelligent assembling and production system, automatic packing system, automatic 3D warehouse system and intelligent logistics system, automatic examination and quality control system, production procedure data collection and controlling system, etc. It is a complete and intelligent factory model device, with application of relevant industrial automatic technologies such as industrial robot technology, PLC technology, frequency converter technology, servo controlling technology, industrial conveyer technology, motor driven technology and so on, and can accomplish the production procedures like empty bottles feeding, particle material feeding, material sorting, particle filling, capping, screwing, material testing, product sorting, robot fetching and putting materials in box, closing lid and packing, labeling, storing, etc. The equipment is divided into modes and can be freely combine into various of models, so that the trainer can not only be trained to gain the professional electromechanical skills of machine installing and adjusting, electric pneumatic circuit connection, program designing, industrial robot application, sensor application, computer application, screen touch configuration and stepping motor controlling, but also to improve the social ability of profession quality and the ability of solving problems. This system is designed based on the training requirement regulated by National medium and long-term science and technology talent development planning (Year 2010-2020) on special talent and innovative talents in urgent need covering important areas for economic and social development, conforming to the national training and certifying criteria on relevant professions, combined with the vocational needs in manufacturing in China, with reference to corresponding standards of international technique competition.

Technical specification

1)     Input power supply: single phase AC 220V±10% 50HZ;

2)     Input power: 5kw;

3)     Working environment: temperature for using:0~40℃;temperature for storage:-10~65℃; humidity for using: below 90% (no condensing), clean air, no corrosive and explosive gas, no electric dust or dust that can damage the insulation;

4)     Weight: around 350KG;

5)     External dimension: L×W×H: 4000mm×1200mm×1500mm;

6)     Intrinsic safety: it has ground protection, leakage protection and safety that comply with relative national standard. It is equipped with high-insulated safety socket and high strength safety experimental cable with insulated-protection cover.

Functions and Features

4.1 Equipment Features:

1)     The equipment is installed in console mode which guarantees the stability and liability of the equipment, and the mechanical designing part moves within the area of the table, with moving mechanism parts protected by multiple devices including mandatory protection ones such as organic glass protection net, emergency stop switches, etc.

2)     The equipment is of superior flexibility and diversity. By different application and combination, it can be used in multiple environments and meet the requirements of vocational colleges’ practice training and skill competition development.

3)     With help of practice on particle bottling and package storing, the operator can understand better the working principle of the machine; the diverse jobs from different working station can also keep the students learning interest.

4)     Comprehensiveness of systems’ application: Systems contain subsystems like intelligent assembling and production system, automatic packing system, automatic 3D warehouse system and intelligent logistics system, automatic examination and quality control system, production procedure data collection and control system, etc. . 

5)     Vast coverage of knowledge and skill: the equipment involves mechatronics knowledge such as industrial robot application technology, PCL technology, screen touch technology, communication application technology, servo application technology, AC frequency conversion technology, electric and electronic application technology, sensor application technology, pneumatic controlling technology, machine installment and adjustment technology, and etc.

6)     Combination of purposes on competition and practice training teaching: flexible mixture of equipment, convenient module expansion. Increment or decrement of any functional module will not place any influence on installment and connection of the rest modules, which produces subjects that are more flexible. As a standard, the equipment has 5 working units with each one emphasizing on different knowledge and skills, which makes teaching easier to proceed, meanwhile, with high modularized design, it becomes more simple and easier for teaching and practice training on equipment reparation and maintenance.